Solid Stationary
Cutting solid steel on stationary sawing machines
KINKELDER offers a comprehensive range of saw blades designed for solid cutting across a wide spectrum of tensile strengths in both stainless and ferrous steels. With our extensive expertise in sawing machines and applications, we continuously enhance our product lines—introducing solutions for emerging challenges such as cutting induction-hardened steel bars. Below you will find our standard product range covering almost all solid cutting applications. You can ask our sales representatives or application for advice on your specific application for cutting steel bars.
The KINS' RED saw blade series provides optimized solutions for cutting solid steel, including low, medium, and high tensile materials as well as stainless steel. Designed for both high-performance and high-precision cutting, these saw blades are suitable for various industrial environments and applications, such as steel service centers, forging operations, automotive & truck manufacturing, windmill production and machinery.
REQUIREMENTS FOR STATIONARY SOLID CUTTING
When cutting solid material on stationary machines, the conditions must be perfect for a good surface finish and consistent blade life. It’s important to ensure proper parameters, such as the correct feed rate and cutting speed, for an efficient and clean cut. Using a wire brush helps keep the cutting area clean, preventing material buildup and blade failure. Always use the right type of oil, selecting the appropriate one for either steel or stainless steel, to improve cutting performance and reduce wear. Additionally, ensure that the workpiece is securely clamped before starting the cut, and verify that it is properly supported before releasing the clamps to avoid any movement or damage. Our application engineers with a broad experience in sawing machines, materials and applications can advise you.
ADVANTAGES OF CUTTING SOLIDS ON STATIONARY MACHINES
Compared to conventional bandsaw machines, a stationary sawing machine with circular saw blades can offer cutting speeds up to 13 times faster when cutting solid materials, increasing output and machine footprint besides reducing lead time for your customers. Squareness and surface finish is generally superior to the finish on a bandsaw machine, saving additional machining costs.
Cutting solid steel on stationary sawing machines offers several advantages:
- Precision and Accuracy – Stationary machines provide stable and controlled cutting, ensuring high precision and minimal deviations.
- Efficiency and Speed – Optimized feed rates and cutting speeds allow for faster processing, reducing production time.
- Improved Blade Life – Proper clamping and lubrication extend the blade life, lowering tool replacement costs.
- Safety and Stability – Secure clamping and support minimize vibrations and movement, reducing the risk of accidents.
- Versatility – These machines can handle different types of solid steel, including low, medium, and high tensile as well as stainless steel.
- Consistent Quality – Stationary sawing machines provide repeatable and uniform cuts, essential for high-volume production.
Overall, stationary sawing machines enhance productivity while ensuring reliability and cost-effectiveness in solid steel cutting applications.