Single and Twin cut-off without inside scarf

 

SpeedMaster is a TCT saw blade for flying cut-off applications on tube mills.

It provides an opportunity to greatly increase the tube manufacturing line speeds and cut the production costs.

Where cutting speed limits of coated HSS saw blades have been reached, SpeedMaster saw blades provide an effective solution.

Advantages

  • Extremely high line speed because of very short cutting times
  • Very good surface finish, burr-free cut
  • Increased uptime

Applications

  • Single and twin flying cut-off machines designed for TCT cutting with small or no ID-scarf
  • Tubes with a tensile strength up to 1.000 N/mm2
  • Cutting speed: 350 m/min (starting value).
  • Tooth load 1/2/3: relation 1/2/0.8. 0.05/0.10/0.04 mm/tooth.

Note: To accommodate higher requirements of line speed or reduce vibration level when cutting thin wall section, higher cutting speeds (up to 500m/min) can be applied. Tooth load can be doubled if required, while respecting max fill ratio of 10%.

 

TYPICAL APPLICATION EXAMPLES TCT SCRAFMASTER
Dimensions
(mm)
Material
specifications
Tensile strenght
(N/mm2)
Mill speed
(m/min)
Cutting
speed

(m/min)
Tooth load
(mm/tooth)
Blade life
(m2)
40 x 20 x 3 S355 / 1020 520 350 450 0,06/0,18 2,5
76 x 4,7 E235 420 90 400 0,06/0,14 7,9
60 x 5,0 S500MC 500 90 350 0,05/0,15 5,2