Cutting austenitic stainless steel Ø > 35 mm

The CX 6-L saw blade has specifically been designed for cutting austenitic stainless steel bars with a diameter larger than 35mm at very high production rates.

With its dedicated geometry, very fast cutting and good surface finish can be achieved.

Advantages:

• New saw body design
• Specifically developed for stainless steel solids with a diameter > 35 mm
• Dedicated tooth geometry
• Very high production rates

Applications:

• Austenitic stainless steel bars with a diameter > 35 mm
• Suggested cutting speed: 80 – 120 m/min.
• Feed: 0,06 – 0,12 mm/tooth
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use twisted wirebrush. Choice of cutting oil is critical to achieve high blade life (Castrol B30 or B335 suggested). Check temperature of cut surface. Should be cold (warm when cutting short length).

Cutting Ø ≤ 35 mm stainless steel

CX6-S saw blades are carbide tipped and PVD coated for cutting stainless steel solids with a diameter ≤ 35 mm.

High production rates and optimal surface finish can be achieved with our dedicated geometry.

Advantages:

• New saw body design
• Best saw blade when cutting ferritic, martensitic and duplex stainless steel at smaller diameter ranges
• Specifically developed for stainless steel solids with a diameter ≤ 35 mm
• Dedicated tooth geometry

Applications:

• Austenitic, ferritic, martensitic and duplex stainless steel bars with a diameter ≤ 35 mm
• Suggested cutting speed: 80 – 140 m/min.
• Feed: 0,03 – 0,05 mm/tooth.
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting high tensile carbon steel (> 900 N/mm²) and Ø > 35 mm stainless steel

Applying a new saw body design, new tooth geometries and a new type of PVD coating, the CX1H saw blade has specifically been designed for cutting high tensile carbon steel (> 900 N/mm2, carbon content ≥ 0.60%) at very high production rates.

It is also very suitable for cutting ferritic, martensitic and duplex stainless steel bars with a diameter larger than 35 mm.

Advantages:

• New saw body design
• New dedicated tooth geometries
• New type of coating
• Best blade life performances when cutting high tensile carbon steel
• High productivity when cutting stainless steel

Applications:

• Hard solid carbon steel with a tensile strength higher than 900 N/mm² and ferritic, martensitic and duplex stainless steel bars Ø >35 mm on high performance machines
• Suggested cutting speed: 60 – 140 m/min.
• Feed: 0,05 – 0,09 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting low to medium tensile carbon steel (500 – 900 N/mm²)

The PVD coated, carbide tipped CX1-M saw blade has been developed for cutting solid carbon steel (carbon content < 0.60%) with a medium tensile strength between 500 and 900 N/mm² at very high production rates.

Advantages:

• New saw body design
• Specifically designed for cutting solid carbon steel with medium tensile strengths
• High productivity
• Best blade life performances when a wider range of materials needs to be cut

Applications:

• Solid carbon steel with a tensile strength between 500 and 900 N/mm ² on high performance machines
• Suggested cutting speed: 100 – 280 m/min.
• Feed: 0,06 – 0,10 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Ideal for cutting thin walled (stainless) tubes and profiles, sticky materials

The Power NX saw blade has specifically been designed for cutting (very) thin walled (stainless) steel tubes and profiles.

A special, temperature resistant, thin PVD coating, combined with a thinned cutting area, enables these blades to be used for extremely demanding applications, like fast cutting of thin walled products.

Advantages:

• Especially designed for cutting stainless steel
• Thin PVD coating with a very low friction coefficient and high hardness
• Very suitable for extremely demanding applications
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Very high temperature resistance
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled (stainless) tubes and profiles, sticky materials
• Suggested cutting speed:
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic, flying cut off applications

Thin kerf and low friction multilayer PVD coating for cutting thin walled tubes & profiles

Power 2.0 saw blades provide an optimal combination of a rigid saw blade and a vibration-reducing thin kerf for cutting thin walled tubes and profiles on very demanding applications.

A superior surface finish and low friction multilayer PVD coating ensure low vibration, less burr and reduced risk of tube-end deformation.

Advantages:

• Ideal for very thin walled tubes and profiles
• Low friction, high hardness and high temperature resistant multilayer PVD coating
• Very suitable for extremely demanding applications
• Reduced cutting resistance
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Wear resistant
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled steel tubes and profiles
• Suggested cutting speed: 120 – 200 m/min.
• Feed: 0.04 – 0.18 mm/tooth.
• Machines: Automatic, semi-automatic and flying cut off applications

Ideal for cutting (stainless) steel tubes and sticky materials

Fusion NX saw blades have specifically been designed for stainless steel applications and sticky materials, but they are also suitable for cutting (thin walled) steel tubes and stainless steel flying cut-off applications.

Advantages:

• Ideal for (thin walled) stainless steel tubes and sticky materials
• Dedicated thin PVD coating
• Reduced side pick-up
• Very low friction coefficient
• Wear resistant
• Very high hardness
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Ideal for cutting (stainless) steel tubes and sticky materials
• Suggested cutting speed:
  Steel 60 – 120 m/min
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic and flying cut off applications

Low friction for high speed cutting of harder materials

Due to a special, wear resistant, multilayer PVD coating with a low friction coefficient, very high hardness and very high temperature resistance, Fusion 2.0 saw blades can be used for cutting medium to high tensile carbon steel on extremely demanding applications.

Also very suitable for flying cut-off applications.

Advantages:

• High blade life
• Increased uptime
• Reduced side pick-up
• Low friction coefficient
• Wear resistant
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Medium to high tensile carbon tubes
• Suggested cutting speed: 120 – 200 m/min
• Feed: 0.04 – 0.18 mm/tooth
• Machines: Automatic, semi-automatic and flying cut off applications

Environmentally & TRGS 611 compliant high performance cutting fluid

KinkOil Ecotec is a multipurpose, high performance cutting fluid, designed for heavy cutting applications with high speeds and feeds on ferrous & non-ferrous metals, as well as stainless steels.

Advantages:

• Environmentally & TRGS 611 compliant
• For ferrous & non-ferrous metals, as well as stainless steels
• User friendly
• Low foaming capabilities
• High quality surface finish
• Minimal residue buildup

KinkOil Ecotec is free from formaldehyde, chloride, sulfur and secondary amines. It is also environmentally and TRGS 611 compliant. KinkOil Ecotec can be used as spray mist lubricant or mixed in water as coolant.

Please use the following mixing ratio for steel, stainless steel, copper alloys, casting iron or aluminum:

• Normal cutting applications: 5%
• Heavy cutting applications: 10%

Excellent lubricity additives provide a high quality surface finish. Also KinkOil Ecotec incorporates highly effective anti-corrosion capabilities. Due to extremely low foaming in all water conditions, using KinkOil Ecotec minimizes spillages and waste and improves machine efficiency.

The Safety Data Sheet for professional users in available on request.

Segmental circular saw blades consist of a chrome vanadium steel body, with hardened toothed segments riveted to the periphery.

This construction makes it possible to repair a segmental saw blade after heavy tooth or segment damage, by simply replacing one or more segments.

Kinkelder produces segmental circular saw blades in diameters from 250 – 1610mm.