TCT CX 6-L

Cutting austenitic stainless steel Ø > 35 mm

 

The CX 6-L saw blade has specifically been designed for cutting austenitic stainless steel bars with a diameter larger than 35mm at very high production rates.

With its dedicated geometry, very fast cutting and good surface finish can be achieved.

Advantages:

  • New saw body design
  • Specifically developed for stainless steel solids with a diameter > 35 mm
  • Dedicated tooth geometry
  • Very high production rates

Applications:

  • Austenitic stainless steel bars with a diameter > 35 mm
  • Suggested cutting speed: 80 – 120 m/min.
  • Feed: 0,06 – 0,12 mm/tooth
  • Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use twisted wirebrush. Choice of cutting oil is critical to achieve high blade life (Castrol B30 or B335 suggested). Check temperature of cut surface. Should be cold (warm when cutting short length).

TCT CX 6-S

Cutting Ø ≤ 35 mm stainless steel

 

CX6-S saw blades are carbide tipped and PVD coated for cutting stainless steel solids with a diameter ≤ 35 mm.

High production rates and optimal surface finish can be achieved with our dedicated geometry.

Advantages:

  • New saw body design
  • Best saw blade when cutting ferritic, martensitic and duplex stainless steel at smaller diameter ranges
  • Specifically developed for stainless steel solids with a diameter ≤ 35 mm
  • Dedicated tooth geometry

Applications:

  • Austenitic, ferritic, martensitic and duplex stainless steel bars with a diameter ≤ 35 mm
  • Suggested cutting speed: 80 – 140 m/min.
  • Feed: 0,03 – 0,05 mm/tooth.
  • Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

TCT CX 1-H

Cutting high tensile carbon steel (> 900 N/mm2) and Ø > 35 mm stainless steel

 

Applying a new saw body design, new tooth geometries and a new type of PVD coating, the CX1H saw blade has specifically been designed for cutting high tensile carbon steel (> 900 N/mm2, carbon content ≥ 0.60%) at very high production rates.

It is also very suitable for cutting ferritic, martensitic and duplex stainless steel bars with a diameter larger than 35 mm.

Advantages:

  • New saw body design
  • New dedicated tooth geometries
  • New type of coating
  • Best blade life performances when cutting high tensile carbon steel
  • High productivity when cutting stainless steel

Applications:

  • Hard solid carbon steel with a tensile strength higher than 900 N/mm2 and ferritic, martensitic and duplex stainless steel bars Ø >35 mm on high performance machines
  • Suggested cutting speed: 60 – 140 m/min.
  • Feed: 0,05 – 0,09 mm/tooth.
  • All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

TCT CX 1-M

Cutting low to medium tensile carbon steel (500 – 900 N/mm2)

 

The PVD coated, carbide tipped CX1-M saw blade has been developed for cutting solid carbon steel (carbon content < 0.60%) with a medium tensile strength between 500 and 900 N/mm2 at very high production rates.

Advantages:

  • New saw body design
  • Specifically designed for cutting solid carbon steel with medium tensile strengths
  • High productivity
  • Best blade life performances when a wider range of materials needs to be cut

Applications:

  • Solid carbon steel with a tensile strength between 500 and 900 N/mm 2 on high performance machines
  • Suggested cutting speed: 100 – 280 m/min.
  • Feed: 0,06 – 0,10 mm/tooth.
  • All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

TCT CX 7

Cutting low to medium tensile solid carbon steel (< 750 N/mm2)

CX7 is a Cermet tipped, PVD coated saw blade dedicated to cutting solid carbon steel (carbon content < 0.60%) with a low to medium tensile strength up to 750 N/mm2.

The best blade performance is being achieved when cutting lower tensile strength materials. On many applications, a blade life of 50 m2 and more can be achieved.

Advantages:

  • New saw body design
  • Specifically designed for cutting low to medium tensile carbon steel
  • Best blade performance when cutting lower tensile strength materials

Applications:

  • Solid carbon steel with a tensile strength up to 750 N/mm2
  • Suggested cutting speed: 100 – 280 m/min
  • Feed: 0,06 – 0,10 mm/tooth.
  • Machines: Soco, Kasto, Nishijima, Tsune, Amada, Behringer, RSA, Rattunde, Sinico, Mega, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred.

TCT Champion SL

Unbeatable in solid cutting

 

The Champion SL saw blade achieves extended blade life at solid cutting by combining the performance advantages of Cermet with the latest PVD coating technology.

Advantages:
The Champion SL saw blade offers the following benefits:

  • High blade life on solid cutting
  • Low noise
  • Smooth surface
  • Low cost per cut

Applications:

  • High performance cutting of low and medium strength solid steel bar with high requirements on surface quality and straightness
  • Cutting of solid steel bars from 400 to 800 N/mm2
  • Cutting speed: 100 – 280 m/min
  • Tooth load: 0.04 – 0,11 mm/tooth.
  • Machines: Soco, Rattunde, Kasto, Nishijima, Tsune, Behringer, Mega, Exactcut, Everising, etc.

Note: Respect 10% fill ratio, use wire brush and high quality oil.

 

HSS Fernox

HSS Fernox – The allround HSS Solution

Due to a sophisticated PVD coating for wear protection which achieves a very low friction coefficient, the Fernox saw blade is a cost efficient solution for cutting structural and non-alloy tool steel thin walled tubes.

When cutting tubes and profiles on manual and semi-automatic sawing machines, Fernox allows a higher cutting speed than a steam treated saw blade. It can even be used for cutting thin walled tubes on automatic machines.

Fernox is also very suitable for cutting stainless steel tubes and profiles.

Advantages compared to steam treated:

  • Higher blade life
  • Increased uptime
  • Lower cost per cut
  • Little to no side pick-up
  • Higher production output
  • Ideal for cutting both structural- and stainless steel

Applications:

  • All structural steel and non-alloy steel thin walled tubes
  • Tensile strength up to 600 N/mm2
  • Steel – Suggested cutting speed: 60 – 120 m/min
  • Austenitic stainless steel (300 series) – Suggested cutting speed: 30 – 50 m/min
  • Ferritic w/o Ti (409 & 412) – Suggested cutting speed: 220 – 260 m/min
  • Ferritic with Ti (441) – Suggested cutting speed: 60 – 120 m/min
  • Feed: 0,03 – 0,09 mm/tooth
  • Machines: manual, semi-automatic, automatic, flying cut-off applications